Testing procedures are carried out to evaluate the quality, functionality, and conformity of products with customer expectations. In plating baths, industrial degreasing, and new formulation trials, these tests are vital for optimizing product performance and maintaining control over the production process.
The data obtained from the tests are analyzed and presented in a report. These reports include the results of the tests conducted, the performance of the products, and potential areas for improvement. Additionally, customer feedback and recommendations for production processes may also be included in the report.
Frequently Asked Questions About This Proces
Question: How to test the degreasing process on metal surfaces before coating?
Answer: In the degreasing process, oils and dirt residues on the surface are removed with special solvents, followed by methods such as water testing to check whether the surface is completely clean. These tests determine if the surface is suitable for coating.
Question: How to measure the chemical balance of plating baths?
Answer: Plating baths must operate within a specific pH range and ion concentration. To maintain this balance, the pH and ion levels of the bath are regularly tested, and the ratios of chemicals in the bath are analyzed using methods such as titration and spectroscopy.
Question: How to analyze the effect of the chemicals used in plating baths analyzed?
Answer: The effect of the chemicals in the baths is assessed based on the coating quality and durability on the surface. Additionally, chemical analyses of the baths are conducted using methods such as titration or spectrophotometry to optimize coating performance.
Question: How to test the cleanliness of rust and oxides on metal surfaces tested?
Answer: After the removal of rust and oxides, the surface brightness, roughness, and the amount of remaining oxides are analyzed. Furthermore, to assess the effectiveness of the cleaning, the adhesion strength of the applied coating on the surface is also assessed.
Question: How to determine if metal surfaces are clean before plating?
Answer: The cleanliness of metal surfaces is checked using water tests or visual inspection. If the water spreads evenly on the surface, it indicates that the surface is clean and ready for coating.